Energy Storage Signal Acquisition Line Manufacturer & Supplier
Signal Acquisition Line Overview
The energy storage signal acquisition line from Dongguan Songyuan Technology Co., Ltd. (WireHarnessMaker) is engineered for core data acquisition in new energy battery systems. Its core purpose is to accurately capture individual battery cell voltage, module temperature, equalization status, and CAN/LIN communication signals. This wiring harness connects battery modules and BMS platforms, supporting reliable signal transmission in energy storage and new energy applications.
As a manufacturer and supplier, we serve customers across Southeast Asia and exhibited at NCH2025 (Shanghai International New Energy Connector and Wire Harness Processing Technology Exhibition). Founded in 2017, the company operates an own factory of 2,000 sqm with 60 employees and around 20 million CNY annual revenue, with about 20% average annual sales growth. The factory includes four zones: harness production workshop, drawing/extrusion workshop, quality inspection area, and warehousing & shipping area. We manufacture and sell electronic wires, new energy storage wires, shielded power cables, ribbon cables, color ribbon cables, and wire harnesses for consumer electronics, industrial control, medical, energy storage, new energy, and hydrogen energy applications, as well as military-grade cable assemblies.
Key Features
- Precise data collection, no data deviation.
- Strong anti-interference, adaptable to complex environments.
- Designed for core data acquisition in new energy battery systems.
- Captures individual battery cell voltage, module temperature, equalization status, and CAN/LIN communication signals.
- Customizable for various BMS platforms and mainstream battery pack interfaces.
- Factory-built with dedicated harness production, drawing/extrusion, quality inspection, and warehousing & shipping zones.
- Certificates available upon request
Specifications
The following specifications reference reflects the customization dimensions available for this energy storage signal acquisition line. Please provide the required BMS interface pin definition and battery pack voltage level to ensure error-free signal matching.
| Customization Dimension | Available Options and Requirements |
|---|---|
| BMS Compatibility | Compatible with various BMS platforms and battery pack interfaces. BMS interface pin definition and battery pack voltage level are required to ensure error-free signal matching. |
| Cable Length | Length <0.3m requires optimized terminal spacing to avoid signal interference; shield-enhanced cables recommended for length >10m. |
| Conductor & Sheath | 24AWG~16AWG Tinned Copper / Silver-plated Copper. PVC / Silicone / PTFE Sheath. Silicone sheath for low-temperature environments (below -40 degC); PTFE for corrosive conditions; PVC cost-effective for standard scenarios. |
| Terminal & Connector | IDC terminals for efficient bulk wiring; explosion-proof connectors mandatory for high-voltage battery packs (>600V). |
| Shielding & Protection | Double-layer shield recommended for scenarios near motors or inverters to reduce electromagnetic interference (EMI); IP67 protection upgrade required for outdoor battery packs. |
| Function Extension | Add Temperature Sensor Interface / Balancing Signal Branch / CAN Communication Cable. Sensor model, branch quantity and position to be specified; communication cable must be compatible with BMS communication protocol. |
| Marking | Custom battery module number / signal type / safety marking. Free laser marking for bulk orders (50 sets or more) with labels such as "Voltage Collection" / "Temperature Detection" to facilitate installation and maintenance. |
| Packaging | Individual packaging per set / bulk moisture-proof packaging / anti-static packaging. Standard delivery with individual moisture-proof packaging; anti-static packaging optional for precision BMS matching to prevent electrostatic damage to components during transportation. |
Applications
This energy storage signal acquisition line is used in new energy battery systems, energy storage battery packs, and BMS integration projects. It supports voltage acquisition, temperature detection, equalization status reporting, and CAN/LIN communication. Suitable environments include complex electrical environments, high-voltage battery packs, outdoor battery packs, and installations near motors or inverters where EMI reduction is important. Because the cable can be customized with different conductors, sheaths, connectors, shielding, and marking, it can be adapted to various BMS platforms and mainstream battery pack interfaces. Additional function extensions such as a temperature sensor interface, balancing signal branch, or CAN communication cable allow the harness to match specific battery management requirements.
For related assemblies, see our New Energy Storage Wiring Harness category and the New Energy Battery Signal Acquisition Line.
Customization & Ordering
Ordering an energy storage signal acquisition line starts with the BMS interface pin definition and battery pack voltage level. For function extensions, specify the sensor model, branch quantity, and position. Communication cable requirements must be compatible with the BMS communication protocol. Marking can include battery module number, signal type, and safety marking; free laser marking is stated for bulk orders of 50 sets or more with labels such as "Voltage Collection" and "Temperature Detection". Packaging choices include individual packaging per set, bulk moisture-proof packaging, and anti-static packaging. Standard delivery comes with individual moisture-proof packaging; anti-static packaging is optional for precision BMS matching to prevent electrostatic damage during transportation.
According to the ordering information provided, prototyping for standard specifications is stated at 48 hours. Flexible order quantities are available: prototype runs from 100 pcs, and volume production from 1,000 pcs. Mass production of lines of this type generally takes 15–25 days from order confirmation; the exact schedule is confirmed with each quote. Certificates available upon request. To discuss your project, Talk to an Engineer or request a quote.
Request a Quote
Contact WireHarnessMaker to request a quote for your energy storage signal acquisition line. Whether you need prototype quantities from 100 pcs or volume production from 1,000 pcs, our team can review your BMS compatibility, cable length, conductor and sheath, terminal and connector, shielding and protection, function extension, marking, and packaging requirements. Get a Custom Quote and confirm the specifications for your new energy battery system.
See also our battery signal acquisition harness for BMS-side signal collection in energy storage systems.
Email: [email protected]
Phone/WhatsApp: +86 13632743143
Address: No. 26 Fumin Road, Houjie Town, Dongguan City