Custom USB Data Cable Manufacturer & Supplier
USB Data Cable Overview
A custom USB data cable from WireHarnessMaker is engineered as a complete connection assembly rather than a generic off-the-shelf cord. Dongguan Songyuan Technology Co., Ltd. manufactures these cable harnesses to provide efficient charging and high-speed data transmission for mobile phones, tablets, computers, digital devices, small home appliances, and industrial control equipment. Every assembly is produced in our own 2,000 m² factory in Houjie Town, Dongguan, where a team of 60 staff operates four dedicated areas: harness production, wire drawing and extrusion, quality inspection, and warehousing and dispatch.
Founded in 2017, we build wire harnesses and cable assemblies for consumer electronics, industrial control, medical, energy storage, new energy, and hydrogen energy applications, as well as military-grade cable assemblies, and we serve customers across Southeast Asia. That background matters for a product like this one: a USB cable is only as reliable as its conductor stranding, shielding discipline, and connector termination, and those are exactly the processes we control in-house. Buyers sourcing complete cable assemblies for finished devices can also review our consumer electronics wiring harness range, which covers comparable builds for handheld and desktop products.
This USB data cable connection cable is available with power delivery rated at 5V/9V/12V/15V/20V under the PD protocol, with a maximum output power of 100W (20V/5A), alongside data transmission rates of 480Mbps (USB2.0), 5Gbps (Gen1), 10Gbps (Gen2), and 40Gbps (USB4). Electrical integrity is supported by insulation resistance of ≥1000MΩ and a withstand voltage of 500V AC for 1 minute. Certificates available upon request.
Key Features
- Charging performance: PD-rated voltages of 5V/9V/12V/15V/20V, maximum output power 100W (20V/5A).
- Data performance: 480Mbps (USB2.0) / 5Gbps (Gen1) / 10Gbps (Gen2) / 40Gbps (USB4).
- Electrical reliability: Insulation resistance ≥1000MΩ; withstand voltage 500V AC/1min.
- Conductor quality: Stranded tinned copper or silver-plated copper with conductivity ≥98%.
- Flexible construction: Stranded power and data cores designed for high flexibility and repeated handling.
- Durable jacket: TPU or nylon braid sheath that is wear-resistant and anti-tangling.
- Connector durability: Zinc alloy shell with gold-plated terminals at 5~15μm plating thickness.
- Mechanical strength: Wire pull-out force ≥20N; bending resistance ≥5 million times at a bending radius ≥8mm; plug-in life ≥10,000 times; interface insertion/extraction force 8~20N.
- Environmental adaptability: Operating temperature -20℃~+85℃; storage temperature -40℃~+105℃; salt spray test 48h with no corrosion; flame retardant grade UL 94V0.
- Documentation: Certificates available upon request.
Specifications
| Parameter | Specification |
|---|---|
| Charging (PD protocol) | Rated voltage 5V/9V/12V/15V/20V; max output power 100W (20V/5A) |
| Data transmission rate | 480Mbps (USB2.0) / 5Gbps (Gen1) / 10Gbps (Gen2) / 40Gbps (USB4) |
| Insulation resistance | ≥1000MΩ |
| Withstand voltage | 500V AC/1min |
| Conductor | Stranded tinned copper / silver-plated copper (conductivity ≥98%) |
| Power core | AWG#22~#24 (0.3~0.5mm²) |
| Data core | AWG#28~#30 (0.08~0.14mm²) |
| Wire structure | Power core 16/0.16mm~24/0.16mm; data core 7/0.16mm (stranded, high flexibility) |
| Insulation layer | FEP / PVC (high temperature resistant, low loss) |
| Sheath | TPU / nylon braid (wear-resistant, anti-tangling) |
| Insulation outer diameter | Power core φ1.0mm~φ1.5mm |
| Overall wire outer diameter | φ3.0mm~φ5.0mm |
| Common combinations | USB-A male → Type-C male; Type-C male → Type-C male; USB-A male → Micro-USB male |
| Interface material | Zinc alloy shell + gold-plated terminals (gold plating thickness 5~15μm) |
| Wire pull-out force | ≥20N |
| Bending resistance | ≥5 million times (bending radius ≥8mm) |
| Plug-in life | ≥10,000 times |
| Interface insertion/extraction force | 8~20N |
| Operating temperature | -20℃~+85℃ |
| Storage temperature | -40℃~+105℃ |
| Salt spray test | 48h, no corrosion |
| Flame retardant grade | UL 94V0 |
Applications
These USB data cable assemblies are used wherever a device needs stable charging, smooth high-speed data transfer, or external device expansion. Typical end products include smartphones, tablets, laptops, external hard disks, cameras, printers, and set-top boxes, as well as digital devices, small home appliances, and industrial control equipment. Common functions include high-speed data transmission, device charging, and external device expansion such as USB flash drives, keyboards, mice, and monitors. For industrial imaging and machine-vision builds where signal integrity over a fixed cable run is critical, our CameraLink data cable for industrial cameras is the more appropriate assembly.
Customization & Ordering
Every assembly is built to your drawing: choose the connector combination (USB-A male to Type-C male, Type-C male to Type-C male, or USB-A male to Micro-USB male), the conductor and data-core AWG, the insulation layer, the sheath material and jacket finish, overall cable length, and the labelling and packing format your line requires. tell us the device it plugs into and how it will be routed, and our engineers will confirm the correct configuration before tooling begins.
Prototyping lead time is 48 hours for standard specifications. Order quantities are flexible — prototype runs from 100 pcs, volume production from 1,000 pcs — and mass production typically ships in 15-25 days. Certificates available upon request. We also welcome buyers who need related wire and cable constructions; start from our homepage to see the full manufacturing scope.
Ready to move from a sample to a production-ready custom USB data cable? Talk to an Engineer about your charging voltage, data rate, and connector requirements, or Request a Quote with your drawings and annual volumes. Reach us at [email protected].